Skip to main content

Try Immersion Heaters that’s Very Energy Efficient

Immersion heaters are devices that heat liquid within a bucket or container. Over the side heaters are designed for a vessel where the conventional installation is not possible. These heating devices are installed in such a fashion, where the heated portion is along the container's side or bottom. The fluid is uniformly heated due to natural circulation. Mostly lead wires, or terminal houses are used to power the device. The metal used to cast these industrial heating devices can be; stainless steel, cast iron, copper, titanium, Incoloy, or PFA.

Wide varieties of immersion heaters

Immersion heaters come in a wide range of shapes, mounting means, and kilowatt ratings to suit various needs and applications. The large variants are manufactured and designed to heat multiple liquids and viscous substances like; acid, water, solvents, oil, and salt. Over the side, heaters are portable and easy to install. And dismount for cleaning of the container. The device takes little space, leaving a large area inside the container.

Flanged immersion heaters consist of sharp curve tubular elements welded into a flange and connected with electric wiring boxes for power supply. Flanged heating devices are energy-efficient, conveniently supervised, and controlled. These devices are used to heat and transfer liquids and other acidic substances. This heating equipment can be installed in the pressurized container. Most of the heating devices are incorporated with thermostatic controls. Since the heater is submerged in the liquid, the heat generated is directly dispersed in the liquid, making it very energy efficient.

Resistance

Heating elements transforms the electrical energy into heat. Devices like toaster, dryer, electrical heater work on the Joule heating phenomenon. When the electric current passes through an element, it faces resistance, which generates heat. There is a coil, ribbon, or strip made of nichrome, an alloy of nickel (80%), and chromium (20%). When current goes through it, heat is generated due to resistance, dissipated in every direction.

Conductors are good conductors of electricity; on the other hand, insulators are bad conductors of current. Both of them offer resistance when electricity passes through it, but in varying amounts. Resistors are a crucial part of an electric circuit, which controls the flow of electricity. A thin wire gets heated when electricity passes through it, making it glow; the bulb's filament inside the bulb works on this principle. Resistors in the heating elements generate ample heat when current flows through it.

Conclusion

Immersion heaters are the preferred device for heating liquids in a pressurized tank. These devices come in different shapes and kilowatt ratings suitable for heating water, oil, solvents, or other fluids. These devices are energy-efficient as the heat generated is directly infused in the medium; almost no energy is lost during transmission.

The heating element in the immersion heaters is replaceable, which can be substituted fast without draining the tank or container, saving time and resources. These devices are easy to install, control, monitor, and compact. Regular maintenance can increase heaters' lifespan, though two factors, watt density and sheath material, are fundamental to determine heaters' lifetime.

 Further Read-A basic guide to know about air heating elements


Labels:

Comments

Post a Comment

Popular posts from this blog

How air heating systems are chosen for industrial, domestic, and commercial purposes

  Air heating is a part and parcel of many industries. It is used in bakery, laundry, oil & gas, power, and other industries for different purposes. It all depends on the requisites of the industries. Customized designs are often used to serve the purpose. Air heating elements are generally designed and manufactured based on the specific requirements of an industry. From hospitality to heating big furnaces, air heaters are used as a part of the operations. Let us find out how the responsible team of engineers choose air heaters. Things to look for in air heating systems 1.   Knowing the process Engineers first calculate the amount of air to be heated and what temperature. The rate of heat transfer will determine the equipment and industry needs. The atmosphere inside a machine will also determine the rate of heat transfer. Hence, it is the prime factor to choose the right heating elements for the purpose. 2.     Convection Another important factor to ...
Post a Comment
Read more

How to optimally use heaters for chemical processing

Immersion heaters are the most common choice of a chemical processing plant. Immersion heaters come in a huge variety of shapes and sizes which is best to function as chemical heating elements . All that a company needs to focus upon is what type of chemical heating elements they should select as this determines the final strategy to implement immersion heaters into their system. Since immersion heaters are used for many different industrial applications, one needs to be familiar with the best choice of chemical heating elements available in the market. Immersion heaters as the name says are put in the solvent that they heat up. The solvent could be molten metals or non-metals, gases, water, oil or any other chemical. Immersion heaters are highly energy efficient as they heat the liquid while releasing their energy but one needs to familiarise themselves on the different shapes and sizes, accessories, kilowatt ratings, voltages, terminations, sheath materials and the ...
Post a Comment
Read more

How and why to choose a finned heater

Finned heaters are electric heaters that maximize heat intensity effectively in an area with their good design that extends the surface area by adding a continuous spiral or fins to the sheath. They are controlled with a heating control panel and a mechanical thermostat that comes preinstalled on the heater. One needs to mount the heater on the wall with its terminal extending from the sheath for easy access to electrical installation. Finned heaters are filled with a dense MgO insulation that helps conduct heat easily to the outer sheath. The fins are uniformly placed to maximize surface contact area with the surrounding air for quicker heat transfer. With its intelligent design, the temperature of the surrounding air can easily reach as high as 500 degrees Fahrenheit. They are an inexpensive and easy way to heat small spaces that also take care of your budget. They are the preferred choice to heat up industrial ovens, powder coating plants, domestic appliances, air cond...
Post a Comment
Read more